Home »Aluminum-alloy-forge




Aluminum-alloy-forge

Aluminum is widely used in passenger rail vehicle design and construction in both structural and decorative applications.

The Aluminum forge products comply ASTM B247 and EN 14242,Include Aluminum and Aluminum-Alloy Die Forgings, Hand Forgings,
and Rolled Ring Forgings,common material include 5083,5086,6061,6063 etc

 

Relate Standard:
ASTM B26 - Standard Specification for Aluminum-Alloy Sand Castings
ASTM B85 - Standard Specification for Aluminum-Alloy Die Castings
ASTM B108 - Aluminum-Alloy Permanent Mold Castings
APTA SS-C&S-015-98 Standard for Aluminum and Aluminum Alloys for Passenger Equipment Car Body Construction
AA - Aluminum Association Standards for Aluminum Mill Products

 

Machining Equipment

Machining Center , CNC Lathes , Grinding Machines, Milling Machines, Lathes / Wire-cuts , Laser Cuts / CNC Shearing Machines,CNC Bending Machines etc.

Common procedure£ºDrawing analyze,Die casting, Deburring, Drilling holes, Tapping, CNC Machining and Assembly


Surface Finish:

Chrome plating, sandblasting, painting, anodizing, powder coating, electrophoresis

Manufacture Process

1) Mould/Tooling analysis, design & manufacturing
2) Mould/Tooling testing & confirm the sample
3) Die-casting rough parts
4) Precision machining: CNC lathes, milling, drilling, grinding etc
5) Surface treatment: Trimming, polishing, cleaning, passivation & power coating
6) Full Inspection
ANSI Standard

H35.1/H35.1(M) Alloy and Temper Designation Systems Available from Aluminum Association, Inc., 1525 Wilson Blvd., Suite 600, Arlington, VA 22209, http://www.aluminum.org.
Military Standards

MIL-STD-129 Marking for Shipment and Storage Available from Standardization Documents Order Desk, DODSSP, Bldg. 4, Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http://www.dodssp.daps.mil. (referenced in MIL-STD-649 and applies only to direct shipments to Department of Defense agencies).
SAE

AMS 2772 Heat Treatment of Aluminum Alloys Raw Materials Available from Society of Automotive Engineers (SAE), 400 Commonwealth Dr., Warrendale, PA 15096-0001, http://www.sae.org.
Federal Standard

Fed. Std. No. 123 Marking for Shipment (Civil Agencies)
National Aerospace Standard

NAS 410 Certification and Qualification of Nondestructive Test Personnel Available from Aerospace Industries Association of America, Inc. (AIA), 1000 Wilson Blvd., Suite 1700, Arlington, VA 22209-3928, http://www.aia-aerospace.org.
Other Standards

CEN EN 14242 Aluminum and aluminum alloys. Chemical Analysis. Inductively coupled plasma optical emission spectral analysis Available from European Committee for Standardization, Central Secretariat (CEN), rue de Stassart 36, B1050 Brussels, Belgium, http://www.cen.eu/esearch.

http://www.aluminum.org/industries/processing/forgings

 

About forge

Take-Away Facts
High performance and strength
The forging process is used in applications where performance and strength are critical requirements.
Forged components are commonly found at points of stress and shock. Pistons, gears and wheel spindles in high performance automobiles and aircraft are often made from forged aluminum.
Forged aluminum perfect for aerospace
The challenging and harsh environments in space necessitate structures that are strong and durable, but also lightweight. Forged aluminum¡¯s low density relative to steel makes it an ideal candidate for aerospace applications.
Tools of the trade
Hammers, presses and upsetters are the basic types of equipment used in the forging process. Hammers can apply a driving force of up to 50,000 pounds where presses can exert a force of up to 50,000 tons. Upsetters are basically a press used horizontally to increases the diameter of a work piece by compressing its length.
Mark of quality
"Forged" is the mark of quality in hand tools and hardware. Pliers, hammers, wrenches, garden implements and surgical tools are almost always produced through forging.
Aluminum Forging 101
Open-die forging

Ideal for processing large pieces of aluminum, open die presses do not constrain the aluminum billet during the forging process and utilize flat dies free of precut profiles and designs. Aluminum blocks weighing up to 200,000 pounds and 80 feet in length can be open-die forged to create large aluminum components with optimal structural integrity. While welding and joining techniques are useful in creating large components, they cannot match the strength or durability of a forged part. Open-die forgings are limited only by the size of the starting stock.
Closed-die forging

Closed-die forging, also known as impression-die forging, can produce an almost limitless variety of shapes that range in weight from mere ounces to more than 25 tons. As the name implies, two or more dies containing impressions are brought together as forging stock undergoes plastic deformation. Because the dies restrict metal flow, this process can yield more complex shapes and closer tolerances than open-die forging. Impression-die forging accounts for the majority of aluminum forging production.
Rolled-ring forging

When industrial applications call for a high strength, circular cross section component, there is no match for rolled-ring forging. The process typically begins with an open-die forging to create a ring preform, shaped like a doughnut. Next, several rollers apply pressure on the preform until the desired wall thickness and height are achieved. Configurations can be flat, like a washer or feature heights of more than 80 inches. Rings can be rolled into numerous sizes, ranging from roller-bearing sleeves to large pressure vessels.
Wheels Built for Speed, Performance and Safety
Professional racecar drivers know that forged aluminum wheels are a great choice for the punishing conditions of competitive racing. Built for speed and performance, forged wheels are extremely lightweight, very strong and exceptionally stiff. Forged aluminum wheels are found off the racetrack too. High performance sports models from Porsche, Lamborghini and Audi can all be outfitted with these sleek and high performance wheels.
- See more at: http://www.aluminum.org/industries/processing/forgings#sthash.zZ3R6ygN.dpuf



Aluminum
 alloy Flanges

Yes! I am Interested


Aluminum 6061 forge

Aluminum
 alloy Slip On Flange (SORF)

Aluminum 5081 forge

Aluminum B211 forge

Aluminum
 alloy Socket Weld Flange SWRF

Aluminum B221 forge

Aluminum
 alloy Blind Flange BLRF

Aluminum 5083 forge

Aluminum
 alloy Lapped Joint Flange

Aluminum 7075 forge

Aluminum
 alloy Screwed Flange

Aluminum 7175 forge

Aluminum
 alloy Long Weld Neck Flange

Aluminum 7475 forge

Aluminum
 alloy Reducing Flange


Home | Company Overview | Infrastructure | Our Products | Why C&N | News| Contact Us | Enquiry

Copyright 2009 C&N Pipeline Limted. All Rights Reserved
Add:Rm1023, No.15, Lane 201,Jin Xiang Road, Pudong ,Shanghai,201206